+48 669 609 093kontakt@bkm-control.plKonstantynów Łódzki, Poland
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Industrial automation · Poland

Automation that works. And shows how it works.

We design, program and commission control systems for machines and production lines — and add what modern manufacturing needs: edge-based machine monitoring and 3D machine vision.

Discuss your project Our services
  • From concept to commissioning
  • Service and remote support
  • Poland and abroad
Visualisation of a production line designed by BKM Control
Line OEE — liveEdge dashboard, illustrative view
PLCSCADAEdge3D vision

We work with:

  • SIEMENS SIMATIC
  • TIA PORTAL
  • BECKHOFF TWINCAT 3
  • MITSUBISHI MELSEC
  • YASKAWA
  • FANUC
  • KUKA
  • WINCC
  • ICONICS
  • OPC UA
  • MQTT

Services

The full scope of automation — from a single machine to a whole line

We run every project end to end: concept, design, prefabrication, programming, commissioning and service. One team, one point of responsibility.

PLC control systems

Design and programming of machine and line control: hardware selection, control cabinets, PLC software and on-site commissioning.

S7-1500 / TIA PortalTwinCAT 3MELSEC
Details

PLC modernisation and migration

Replacing obsolete controllers and panels without losing machine functions. We recreate documentation and move the logic to a new platform.

S5 / S7 → S7-1500HMIRetrofit
Details New

Edge computing and machine monitoring

Data straight from the PLCs, OEE and downtime calculated automatically, clear dashboards on the shop floor and in the office — processed locally, on site.

OPC UAMQTTOEE
Details New

2D and 3D machine vision

Dimension and height measurement, quality inspection and object detection on conveyors. 3D profile scanners, lidars and cameras integrated with the PLC.

3D profilometryCode verificationAI detection
Details

SCADA and HMI

Process visualisation, alarms, recipes and reports. New systems and migration of existing panels and operator stations.

WinCCICONICSTwinCAT HMI
Details

Robotics and robotic cells

Robotic cells built to specification and robot integration into existing processes: palletising, machine tending, welding, gluing.

YaskawaFanucKUKA
Details

Machine safety

Safety audits and risk assessment, safety system design and bringing machines up to current requirements and standards.

Risk assessmentSafety PLCAudit
Details

Special machines and line integration

Machines and workstations built for a specific process — from design to commissioning. We connect equipment from different suppliers into one line.

DesignBuildIntegration
Details
New serviceEdge computing

Know what is happening on the shop floor. In real time.

We collect data directly from machine controllers, process it locally on an edge gateway and show it where it is needed — on the shop floor, in the office and on your phone.

  • Data from Siemens, Beckhoff and Mitsubishi PLCs via OPC UA, MQTT, Modbus TCP and ADS
  • Automatic OEE: availability, performance and quality for every machine
  • Downtime log with reasons and a full event history
  • Integration with MES, ERP and databases — the data stays in your plant
BKM Control height measurement application: colour height map of products on a pallet from a 3D scanner, tolerances and results
Our height measurement application: height map from a 3D scanner, set tolerances and a result for every pallet.
New service3D machine vision

3D vision where a 2D camera is not enough.

Profile scanners and lidars measure shape, not just an image. They check height, flatness and completeness of parts in motion — and pass the result straight to the PLC.

  • In-line measurement of part height, flatness and profile
  • Detection and positioning of objects on conveyors
  • 100% inspection instead of random sampling
  • OK/NOK result and measurement data sent straight to the PLC and quality system

Products

Ready-made machines that can be adapted

We can equip our machines with additional inspection and software functions when the process requires it.

Automatic packing machine for underfloor heating clips

Automatic clip packing machine

Packs underfloor heating mounting clips. It separates and orients the clips, joins them thermally into packs and discharges them from the machine.

3–8 pcs/sPack of 10–40 pcs3×400 VAC
Ask about this machine
Compact benchtop clip packing machine

Compact clip packing machine

A benchtop unit for starting up series production and for low-volume production. Remote monitoring and diagnostics.

Pack of 10–50 pcsBenchtop version
Ask about this machine

How we work

One team from concept to service

  1. 01

    Analysis and concept

    We get to know the process and the machine on site and agree requirements, scope and budget.

  2. 02

    Design

    Electrical design, hardware selection, control, safety and communication architecture.

  3. 03

    Build and commissioning

    Cabinet prefabrication, PLC, HMI and robot programming, testing and commissioning at the customer’s site.

  4. 04

    Support

    Warranty and post-warranty service, remote diagnostics, training for operators and maintenance teams.

Robotic palletising cell with safety fencing installed on a production floor
3D design of a palletising cell with a robot, roller conveyors and pallet magazine

About us

Automation engineers from central Poland

We deliver solutions in industrial automation, 2D/3D machine vision, robotics and machine safety — each one tailored to the customer’s process and to the equipment already running in the plant.

We deliver projects across Poland and abroad. We combine control systems expertise with on-site and remote technical support — which is why we stay with our customers after commissioning, too.

Get in touch

Let’s talk

Have a machine to automate or modernise?

Briefly describe the process and the challenge. We will get back to you with a proposed solution and next steps.

Send an enquiry +48 669 609 093
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