PLC modernisation and migration
We bring long-serving machines back to full capability. We replace controllers, panels and components and recreate the logic and documentation — keeping downtime as short as possible.
What you gain
Why work with us
Short downtime
We plan the schedule and roll-out so that production stops no longer than necessary.
Recreated documentation
Based on inspection and interviews with operators, we recreate the machine’s logic and documentation.
Better than before the failure
During migration we can fix flaws in the original software and add missing functions.
Spare parts for years to come
We replace discontinued components with current platforms that have long-term manufacturer support.
Process
How a modernisation works
- Request
You describe the problem — a failure, unavailable parts or a need to extend the machine.
- Inventory
We assess the machine, talk to the operators and recreate how it works.
- Proposal
We present a modernisation plan, scope of replacement, schedule and cost.
- Execution
Hardware and software replacement, commissioning and complete machine testing.
Scope of services
What we modernise
Replacing a control system is not just a repair — it is a chance to raise productivity and quality.
- Migration of Simatic S5 and S7-300/400 to S7-1500
- Migration of other manufacturers’ controllers to Siemens, Mitsubishi and Beckhoff
- Migration or recreation of PLC software
- Migration or recreation of HMI panel applications
- Replacement of components, drives and cabinet wiring
- Urgent help with breakdowns of machines without documentation
Technologies and partners
See also
Other service areas
PLC control systems
Design and programming of machine and line control: hardware selection, control cabinets, PLC software and on-site commissioning.
Edge computing and machine monitoring
Data straight from the PLCs, OEE and downtime calculated automatically, clear dashboards on the shop floor and in the office — processed locally, on site.
2D and 3D machine vision
Dimension and height measurement, quality inspection and object detection on conveyors. 3D profile scanners, lidars and cameras integrated with the PLC.
SCADA and HMI
Process visualisation, alarms, recipes and reports. New systems and migration of existing panels and operator stations.
Let’s talk
Have a machine to automate or modernise?
Briefly describe the process and the challenge. We will get back to you with a proposed solution and next steps.